What Today's Manufacturing Leaders Need to Do to Achieve Portability & Scaling


The traditional static industry is slowly becoming obsolete thanks, in part, to Industry 4.0. Advanced human-machine and 3D printing are some Industry 4.0 applications transforming manufacturing.

Industry 4.0 Makes Portability a Reality! 

Industry 4.0 has made fabrication portability a reality. Since we live in a customer-centric world, businesses and manufacturers must adapt to evolving consumer needs and changing preferences to remain competitive. The rising demand for cost-effective and faster response times has given birth to the concept of fabrication portability.

Fabrication portability has ushered in several benefits. For instance, manufacturers can seamlessly move their assembly lines from one location to another or from one manufacturing facility to the other. For time immemorial, the manufacturing process has demanded downtime of production facilities and resources to initiate the production of a new product.

Nowadays, manufacturers can rapidly respond to the customer-centric supply chain by making line changes and setting up new production facilities in just days. Fabrication portability concerns the ability to scale manufacturing and production processes; by optimizing technological advances and staying at the top of emerging technological trends.

So, what can today’s manufacturing leaders do to achieve portability and scaling?

1.    Understand capacity

Accepting new orders without understanding capacity is a risky manufacturing move. You could either end up with manufacturing bottlenecks and people working overtime; or even end up with machines and people lying idly. A live plan provides complete visibility to people and machines, so you’ll identify areas of under and over-utilization. When a new contract is underway, smart tools enable you to predict future capacity based on your manufacturing constraints.

2.    Perform detailed analysis

The production planning tools make it easy to assess a wide range of work options and create a plan that uses all resources for maximum productivity and efficiency. When closing on an order, you can quickly see whether it’s attainable within the client’s timeframe or not. So, today’s manufacturing leaders need to understand that production planning software is a critical requirement for achieving scalability and portability.

3.    Capture and process real-time data

Manual reporting systems may inhibit you from discovering deep-seated manufacturing inefficiencies. By using a mobile barcode and capturing live data on the production floor; information cannot be double-keyed. This reduces human errors and saves time. With smart tools, the cost of production becomes vivid including wastage and rejected items. Capturing and acting on real-time data facilitates process improvements.

4.    Automate repetitive processes

Today's manufacturing leaders need to understand that, alongside providing schedule updates, manufacturing management software automates many of the labor-intensive, time-consuming processes. It automates error-prone tasks that are likely to hamper growth.

For instance, material requirement planning tools allow manufacturers to automate purchase orders PO for components and materials, reducing inventory costs and avoiding shortages. In addition, automating invoices prompts clients and prospects to pay on time, improving cash flow planning and management. Today's manufacturing leaders need to understand that automation achieves economies of scale. Automation systems enable manufacturers to handle more processes without increasing staffing costs.

5.    Transparency and insight

Manufacturing leaders need to understand that transparency and insight are the new frontiers in the industrial internet of things IIOT. For decades, manufacturing plants have relied on outdated systems that don't capture data, process information or predict supply and demand trends.

Nowadays, tools like CSIFLEX provide insight and transparency into manufacturing efficiencies. CSI/FLEX connects teams with machines, helping stakeholders evaluate machine utilization, service requirements, and efficiencies. With smart tools, information flows freely across departments. Information is secured in a text-to-read format for each department. Transparency drives portability because departments can work together through holistic collaborations.

6.    Reporting

Real-time reporting in manufacturing is increasingly becoming a matter of strategic concern for manufacturing leaders. Today, organizations and manufacturers are faced with the daunting task of submitting reports to different stakeholders to drive decision-making on many fronts. Manufacturing leaders need to understand that tools like CSI/Report are cloud-based solutions that provide real-time reporting.

The benefits of an internal reporting system in manufacturing include:

  • Communication. An effective internal reporting system enables information to flow laterally, downward, or upward the organization, reaching the intended audience promptly.
  • Productivity. Organizations must be swift to respond to changes to remain sustainable in today's ultra-competitive market. Emphasis has been placed on understanding the evolving needs of a targeted consumer group. A financial reporting system that supports productivity provides the relevant information to decision-makers on time.
  • Accuracy. The accuracy of budgeting, managerial planning, and forecasting is predominantly dependent on the completeness and accuracy of information. By having an internal reporting system in place; you can provide accurate and relevant information. The appropriate decision-making tools allow you to make mission-critical business decisions.
  • Timeliness. After data collection, the biggest dilemma is how to present it to the relevant authorities insightfully and thoughtfully. Not knowing the reporting dynamics can lead to crucial business information getting trapped in an endless cycle of spreadsheets. This leads to crucial insight being rendered untimely or useless. That's why most enterprises are turning to new reporting software with out-of-the-box tools for managing analytics and generating immediate reports tailored to business needs.

CSIFLEX – A Toolkit for Scaling Your Manufacturing

Manufacturing leaders are now using fabrication portability to streamline their manufacturing processes. Manufacturers are achieving economies of scale and boosting productivity with smart manufacturing tools, process automation, and predictive analytics. Trusted service providers like CSIFLEX provide expert insight into the emerging trends of the IIOT.

Visit CSIFLEX and reinforce your manufacturing scalability and portability.